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Entries in robots (2)

Friday
Mar232012

BOE Shield Whisker Kit

This video is a direct follow-up on my last post. It just shows the next step of growth on the BOE Bot.

Some notes on assembly:

http://learn.parallax.com/ShieldSetup

It's VERY difficult to use the nylon spacer near the mounting header by the AREF pin. I skipped using the spacer and just used the screw and nut - tightening it until it felt snug.

Between ShieldSetup and building your robot, it actually IS important to do the servo centering. Both of the servos I got were not centered.

http://learn.parallax.com/node/194
The 1" aluminum standoffs and screws aren't attached to the shield when it is shipped. The instructions are there for people who followed the introduction course and mounted the shield before the 
In the same bag, there are two lengths of screws and all fit the standoffs. USE THE SHORT SCREWS FOR THE STANDOFFS. The long screws are needed to mount the servos.

Tires: Annoying!

Spare parts: All bolts are used. Two spare "tire" rubber bands are included. Once you assemble the base kit, you'll have two long screws, two short risers, and two nylon washers left over as well. Those are used for the whisker kit.

Example sketch notes:
Many of the example sketches run all the code in void setup() so they only run once and stop. This means the servo test code will only run once. If your power switch is in the wrong position and you start the test, hit the reset button and see if it runs.

Monday
Mar192012

R2-D2 Laser Robot for Cats

This is an expanded modification for the Laser ToyBot for Cats to fit into an R2-D2 toy. The entire project can be built with significantly less work without using the R2-D2, but the astromech droid had a lot more flair. First: How to make it work from scratch:

The first revision was just an Ardweeny on a proto board with some hot-glue attaching the continuous rotation servo horn to a project box. It spins in horizontal circles, randomly changing directions while also randomly changing vertical angle. The vertical servo must be "tuned" so it is consistently pointing toward the ground unless you enjoy having your cats climb the walls. 

Simple parts:

  1. Ardweeny (Maker Shed)
  2. Adafruit 1/2 Size Perma-Proto Board (adafruit)
  3. Micro Servo and perhaps some 10uF capacitors to clean up the noise (adafruit)
  4. Sparkfun TTL Laser and 10k resistor (Sparkfun) 
  5. Continuous Rotation Servo (adafruit)
  6. 3xAAA battery holder (adafruit)

Advanced/Optional parts:

  1. RobotShop pan kit for either Futaba or Hitec servos. I went with the Hitec version and modified a Hitec HS-422 servo for continuous rotation. Futaba continuous rotation servos are more widely available without modification, but the Futaba pan kit is more expensive. The servo I linked above is a Futaba servo.
  2. R2-D2 model. I used a Diamond Select bank I found on Amazon but can't find it anymore.
  3. Shape Lock molding plastic. (Maker Shed)
  4. On-Off button and LED. This beauty from adafruit does both

Simple assembly:

In my non-Droid version, I simply sandwiched the servos between the proto board and the battery holder then used hot glue to affix the continuous rotation servo to a project enclosure. It worked fine, but was not sturdy. The switch to the Perma-Proto board was ideal as shown here:

Pin assignment:

  • Vertical (standard) servo: 10
  • Horizontal (continuous rotation) servo: 9
  • Laser diode: 8  (The diode is TTL controlled and uses a 10k resistor to ground)
  • Power LED: 7

That's all that is needed to get a basic laser toy running. Fitting it into the R2-D2 robot was a bit more challenging. I needed to find a way to allow the entire R2-D2 head to spin freely without tangling wires and I didn't have a slip ring (but adafruit does now) so I decided to make the entire electronic device rotate. Finding the DDP155 Pan System from RobotShop and mounting it upside down solved that for me. I screwed in a few risers to the rotating plate to lift it higher into the droid model. 

 

When working with ShapeLock, be aware that the hot plastic will bond to other plastics. To get a very close form, insulate other plastic areas with aluminum foil until the cooling completes. ShapeLock can be cut with a Dremel rotary tool with a plastic or wood cutting bit at 5-8k RPM. Going over 10k causes the plastic to melt. USE SAFETY GLASSES when using a rotary tool. Little bits of white plastic in the eye are not fun.

The most difficult part of the R2-D2 enclosure was the centering and balancing of the head on the RobotShop pan kit. This took several tries. Thankfully ShapeLock can simply be melted down and re-molded. 

That's it for the construction. The rest is just source code. Enjoy!

 

/* Arduino laser cat toy
 
 2012 Daniel Gentleman
 thoughtfix.com
 Creative Commons Attribution license
 
 Laser diode attached to a standard servo for vertical movement
 Continuous rotation servo for horizontal spinning
 Power LED (optional) 
 
 */
#include <Servo.h> 
Servo myservoh;  // Horizontal servo - continuous rotation
Servo myservov; // Vertical servo - standard 
unsigned int duration = 0;
int lasttime1 = 0;
int lasttime2 = 0;
int randstart = 0;
int randend = 0;
int pos = 0;
int laser = 8; // TTL laser diode on pin 8
int vpos = 80; 
int powerLed = 7; // Power LED on pin 7
void setup()
{
  myservoh.attach(9); // Continuous rotation servo on pin 9
  myservov.attach(10); // Standard servo on pin 8
  pinMode(laser, OUTPUT);
  pinMode(powerLed, OUTPUT);
  digitalWrite(laser, LOW);  // Turn ON the laser 
  digitalWrite(powerLed, HIGH); // Turn ON the power LED
}
void loop()
{
  int vaxis = random(50,120); // Range of vertical movement (50-120 here)
  myservov.write(vaxis);
  lasttime1 = millis();
  randstart =  random(200, 19990); // Tune these for your preferred random behavior
  randend =  random(2000, 2400);
  while(pos <= randend) // Random horizontal spinning 
  {
    pos += 1;
    myservoh.writeMicroseconds(pos); 
    delay(1);
  }
  vaxis = random(70,100);
  myservov.write(vaxis); // Random vertical movement
  duration = millis() - lasttime1;
  lasttime2 = millis();
  while(pos >= randstart)
  {
    pos-=1;
    myservoh.write(pos);
    delay(1);
  }
  vaxis = random(70,100);
  delay(500);
  duration = millis() - lasttime2;
  duration = millis() - lasttime1;
}